Quality control4 min read

Cytotoxic preparations and chemotherapy: why check every IV bag

In oncology, a small dose deviation can affect both the efficacy and the tolerability of treatment. What makes cytotoxics special, what the regulations require, and how to secure preparation all the way to release.

Chemotherapy bags ready to be checked
Key points
  • Cytotoxics have a narrow therapeutic margin: underdosing reduces efficacy, overdosing increases toxicity.
  • Their preparation follows the general chapters of the BPP and two guidelines: sterile preparations and hazardous substances.
  • The SFPO recommends checking every preparation, favouring analytical, gravimetric or digital methods.
  • Analytical control of the finished product verifies the molecule, concentration and solvent before release.

What sets cytotoxics apart

Cytotoxic drugs have a narrow therapeutic margin. Underdosing reduces the efficacy of treatment, overdosing increases its toxicity. The dose is calculated for each patient (body surface area, weight, renal function, tolerance of previous cycles) and can change from one cycle to the next.

Their preparation is centralised in a dedicated unit of the hospital pharmacy, in an isolator or biological safety cabinet, to protect both the product and the operator. Volumes are high and deadlines tight: in the day hospital, the patient is waiting for their IV bag.

Why stronger control is essential

01High toxicityA molecule or dose error can have serious consequences for the patient.
02Team exposureEvery time a preparation is redone, a hazardous substance is handled once more.
03Dose variabilityFrom one patient to another and from one cycle to the next, there is no “standard IV bag”.
04Proof of complianceThe pharmacist releases each preparation under their responsibility and must be able to demonstrate that it complies.

What the regulations say

The preparation of injectable cytotoxic chemotherapies follows the general chapters of the Good Preparation Practices, guideline 1 (sterile preparations) and guideline 2 (substances that may present a risk to health and the environment). As for any preparation, the control strategy follows from the risk analysis.

The SFPO recommendations are more specific: a check must be carried out for every preparation, and it is desirable to replace visual double-checking with analytical, gravimetric or digital methods (recommendation no. 17). Release testing should rely as much as possible on these new technologies (recommendation no. 41).

Control methods in practice

MethodWhat it checksMain limitation
Visual double-checkingThe steps and the volumes drawn, by eye3 dose errors out of 7 not detected in simulation (Carrez et al., 2017)
Gravimetric controlThe masses, and therefore the volumes addedDoes not confirm the identity of the molecule
Video controlThe course of the preparation, recordedDoes not measure the final concentration
HPLCIdentity and concentrationOne method per molecule, a dedicated laboratory, turnaround times hard to reconcile with continuous release
Rapid analytical control (QCRx®)The molecule, concentration and solvent, on the finished productRequires acquiring the system

Analytical control in oncology

The QCRx® combines UV-visible spectrophotometry and Raman spectroscopy. From a sample of the finished IV bag, it confirms the molecule, concentration and solvent in under 70 seconds, then archives a time-stamped report. The preparation can be released without waiting for a laboratory result.

For large volumes, dose standardisation also allows deferred batch control, without disrupting day-hospital flows. This is the approach followed by Paris Saint-Joseph Hospital.

In an anticancer drug preparation unit, every IV bag is a release decision. Checking the finished product turns it into a decision based on a measurement.

Frequently asked questions

Why check chemotherapy preparations?+
Because cytotoxics have a narrow therapeutic margin and every dose is individualised. A molecule, concentration or solvent error can have serious consequences, and it is invisible to the naked eye.
Is visual double-checking enough?+
It measures nothing: in a simulation at Geneva University Hospitals, 3 dose errors out of 7 went unnoticed. The SFPO recommends replacing it, as far as possible, with analytical, gravimetric or digital methods.
How long does a check with the QCRx® take?+
Under 70 seconds per preparation, on the finished product, with a time-stamped report archived automatically.
Does analytical control slow down release?+
No: the analysis takes under 70 seconds, as production goes along. For standardised doses prepared in advance, the check can also be deferred to the batch.
Sources
  1. ANSM, Good Preparation Practices, 2023 edition (decision of 21 July 2023, in French): guidelines 1 and 2
  2. SFPO, 2019 recommendations on the preparation of injectable anticancer drugs (no. 17 and no. 41)
  3. Carrez L. et al., J Oncol Pharm Pract, 2017: simulation of visual double-checking at Geneva University Hospitals

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